Cubic Shisha Charcoal Briquette Production Line

Description

How to turn abundant biomass materials into shisha charcoal briquettes?

Here Leemay Machinery will offer you one solution to turn the agro wastes into charcoal briquettes and help you gain profitable values. 

Now we will introduce the whole production line of making bamboo shisha charcoal briquettes to you. 

Flowchart of Production Line

Processes

Part 1: Bamboo Crushing and Carbonizing process

1. Crushing---Here first, we will use crushing machine to crush the bamboos into powders first, and then the bamboo powders will be fed into the carbonizing charcoal furnace. The crushed size is less than 3-5mm.

2. Carbonizing --- The crushed bamboo powders will be fed into the carbonizing furnace, and be turned into charcoal. Here To get the qualified charcoal, we use the rotary drum type charcoal furnace to do the job, which can last running for 24 hours/day continuously and reliably.

Part 2: Charcoal Briquetting and Packing process

1. Belt Conveyor---This belt conveyor is used to transport the charcoal materials into the charcoal crusher for the second fine crushing. 

2. Charcoal Crusher --- For crushing charcoal, using our hammer crusher to mill them into small powders with no fly ash and it also can protect workers’ health. After crushing, the size of raw materials will be around 1mm for good briquetting function.

3. Belt Conveyor --- This belt conveyor is used to transport the crushed materials from the crusher into the buffering hopper.

4. Liquid Binder Mixer – Here we set liquid binder mixers to mix the binding materials with water, flowing to charcoal as binding materials.  

5. Charcoal Ribbon Mixer ---Here we use the ribbon mixer as a very important machine for making the materials and binder mixed well. After mixing by this mixer, the well mixtures are ready for briquetting process.

6. Belt Conveyor --- This belt conveyor is used to transport the well mixed raw materials to the briquette machine.

7. Buffering Hopper --- This hopper is for storing enough charcoal material to feed the charcoal briquette machine to make good density charcoal briquettes.

8. Belt Conveyor --- The function of this conveyor is to transport the charcoal mixtures into briquette machine.

9. Cubic Charcoal Briquette Machine--- Shisha Charcoal Press Machine is used for pressing charcoal powders into cubic shape charcoal briquettes. The speed of the turntable, the filling depth of the material, and the thickness of the tablet can be adjusted.The shisha charcoal press machine is equipped with mechanical buffer device, which can avoid damage to the machine caused by overload.

10. Charcoal Briquette Dryer--- This dryer is powered by electricity with heat air recycling inside of the drying room for removing the water content of charcoal briquettes to a lower level.

11. Packing Machine --- The packing machine is used for packing the dryed charcoal briquettes into one roll, and the quantity per roll can be customized by clients requirements. The material of the inside body parts is stainless steel, which will not rust the charcoal briquettes and ensure the high quality of finished products.

12. Electric Cabinet --- The electric panels are to control all the motors and electric parts of the machines in the line, so the line can be controlled easily, conveniently and systematically.

The shisha charcoal briquette production can be specially designed and produced according to client's need. Just feel free to contact us for the solution if you have new inquires.